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CD – DVD Duplication Vs CD – DVD Replication – Choosing the Correct Disc Copying Service
Many professional disc duplication companies use both duplication and replication for your CD and DVD jobs. Depending on quantity, turnaround time, and quality, certain circumstances dictate the most cost-effective way to copy your CDs and DVDs. Professional duplication service companies that perform short-term CD and DVD duplication and large-scale replication services must use high-quality discs to achieve the best quality and compatibility. There are also many methods for printing CDs and DVDs. Although many people question both types of CD and DVD copying methods, the following information should help you determine the best copying method for your job.
As I describe the differences between duplication and replication services, keep the following in mind:
- When mastered and duplicated correctly, a duplicate disc has the same quality as a replicated disc.
- Different print options can be used on both duplication processes to give your disc the best appearance.
- Depending on your disc duplication service, you can choose all of the same packaging and shrink-wrapping options.
- Quality checks are used with both copy methods to ensure quality.
Duplication is generally used for a smaller “short term” quantity or for quick copy jobs. Duplication is generally used as a standard method when copying quantities from 1 to 1500 discs. Using duplication, a master disc is used to burn (digitally transfer) your data to blank recordable discs (CD-r or DVD-r). The information is verified and the copy is then accepted or rejected. Since disc burning speed has increased dramatically over the years, a professional disc duplicator will use the appropriate speed when duplicating different types of CDs and DVDs. For example, CD duplication for music will be slowed down to ensure playback quality.
Depending on how much CD and DVD duplicating and printing equipment you or your duplication service providers have, duplicating is generally a faster method of producing 1 to 6,000 discs. A fast turn is more manageable because setup time is minimal. When the correct content and print-ready artwork is provided (see our next article), a duplicator can start producing burned and printed discs immediately.
CD DVD Replication
Replication is used to produce massive quantities (starting over 1000) of disks. The replication process is equipped to handle large quantities and keep costs low because the process does not start with an already manufactured CD-r. The process begins with a “master glass” of your original content. The manufacture of a glass master can take up to 1 to 3 days. The glass master is then used to stamp or reproduce CDs or DVDs from bulk poly-carbonite. The disc is then either screen printed or offset printed.
Replication usually takes longer than duplication due to the extra steps of creating a glass master and creating screens for printing to complete your work. The process takes longer, but if you have a large amount and a few extra days to spare, replication is a cheaper and better alternative for your CD or DVD copy job.
*Key tip for perfect mastering and burning of a duplicate disc:
When creating your master disc, using the correct mastering format will ensure that a duplicate CD or DVD is identical to a duplicate CD or DVD.
Use the format below:
CD – Mode 1 closed, disc at a time
DVD – Closed UDF, Instant Disc
There is little difference between the duplicated CD/DVD and the finished replicated CD/DVD. In older DVD players, there was a slight compatibility issue between the two processes. A replicated disc will work on all CD and DVD drives and computer drives. A duplicate disc will work on players that will read a DVD-R or CD-R disc. Almost all new CD and DVD drives can support duplicate CD or DVD. In today’s world, there is little to no difference between a duplicate or replicated disk. Customers are usually tied to one method or the other depending on their quantities. However, asking for replication or duplication based on cost, time saving and decreasing compatibility issue can help the consumer to make an informed decision.
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